The Pilot Crafts Pages

Do-it-yourself add-ons for the 3Com PalmPilot

The Brass Cannon Modem Holster

Once I had owned the Pilot modem for a while, I decided I'd like to carry it along with my Pilot -- but only some of the time. Here's my first try at that... click the Modem-holsterthumbnail to see how it works. I'm rather proud of the two-level flap idea, and the fact that it resembles the original Star Trek tricorder is merely a bonus. :-) It's a loose fit to accomodate the plastic "Stetson" slide-on cover. For that reason it does not have any metal stiffening built into the holster itself. It's a simplified wrap-around design, with finger holes at the bottom to allow "popping" the Pilot out. With a bit of practice I found I could do that while leaving the Stetson in the holster. Putting it back is just a little trickier; half the time I'll line it up and slide it home with a satisfying "click," but the other half I find myself pulling out the Stetson and mating it with the Pilot, then holstering the whole thing.

I was a bit paranoid about bumping the modem off of the Pilot and losing it, hence the initial decision to go with a full flap. When not carrying the modem, the flap reaches all the way down the front of the case and is retained with a strap. With the modem attached, the flap tucks into the top of the case. The whole rig is a bit more obtrusive than my regular holster, but not impossibly so.

The margins where the leather meets are generous enough that the contact cement holds without rivets or stitching. (This was the inspiration for my slimmer Technocrat™ holster -- see below.) Note the pocket in the back for a self-storing cassette-sized phone cord. The result is a self-contained Internet-enabled system in one compact, attractive package.


After a few business trips with this setup, I decided that the flap-over design was overkill, and the Stetson is a pain in the butt -- if I got in the habit of taking the Pilot out of the holster and leaving the holster behind, I might feel different, but the holster can and should make the Stetson redundant. I just don't carry my Pilot in a suit pocket, period. And I quickly got tired of fumbling to reholster the Pilot after passing through airport security. The flap-over design simply requires two hands, so I prefer an open-top design.

I made another, similar holster that follows the same "wrap-around" design as the flap-over model but has the open top and metal lining of the original. It's somewhat easier to construct since the only rivet is the one that secures the belt clip, and there's no wet-molding involved.

The front reaches high enough to protect the joint where the modem attaches. The Pilot goes in "head-first" and I squeeze the modem's clips for luck when I draw it out. With the modem removed, I can just about reach the Pilot. If I'm travelling without the modem, I drop a couple of spare AAA's into the bottom of the holster. That positions the Pilot at about the same height as in my regular holster.

I also experimented with using thin "lining leather" instead of the Presto felt. Some people say that felt can collect grit over time, whereas smooth leather easily wipes clean. It's a tossup as to which is better, in my opinion.


As you may have gathered, this page dates back to my PalmPilot Professional days. The wedge shape of the IIIx doesn't lend itself so well to being carried "head down," so the Palm modem now stays in my attache case with my Vaio. The retractable phone cord is still nice, since it can be used with the Pilot modem or the Vaio's built-in modem.

As of late 2001, I'm carrying a Handera 330, same form as the Palm III, in a plain "Series III" holster very similar to Mel's original design. The only difference is that the flip cover has made the brass sheet screen protector redundant.


The Technocrat™

The wraparound design of the Modem Holster led me to experiment with heavier leather which would not easily make molded corners. I came up with a design where the back plate is built up separately (including optional pockets for credit cards or Compact Flash-sized accessories), and is mated with a wraparound front. The front meets the back plate at the bottom and both sides; the original Technocrat was riveted at the bottom, which then swung upward and was finished at the top with a pair of aluminum screw posts. A glued-in liner completes the holster by covering the heads of the posts. The screw posts can be loosened and retightened to allow for adjustments in fit, and give a more consistently reliable result than rivets -- I now use them in place of rivets in all my designs.

2007 - my, how times change. The Pilot modem is long gone, now that the T|X has built-in WiFi. Oddly enough, the T|X still fits perfectly in the original Technocrat holster, which is still going strong after six years. The only downside of using screw posts is that they do loosen over time and need to be checked and retightened. Rivets, properly set, are permanent.


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